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Radio
Broadcast Technical Consulting and Sales |
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Technical Tips from Mark W. Persons |
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AM Tower Welding |
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Whenever you have an AM radio station, it is extremely
important that the tower or towers have their sections welded to each other.
This makes a tower a continuous electrical conductor from the top to the bottom.
Towers are typically built using 20-foot sections.
You would think that tons of downward pressure on each section joint would result in a good electrical connection. Well, corrosion increases the electrical resistance of the connection. With bad connections, the antenna impedance can change resulting in antenna current readings that are not consistent with FCC licensed values. Corrosion can also cause RF harmonics of the operating frequency to be higher than the FCC allowed limit. Any harmonics IE: 2, 3, and 4 times the operating frequency, must be attenuated by more than 73 dB when the station is running 1000 Watts of power or 80 dB when running 5000 Watts or more of power. The photo shows a tower worker arc-welding sections together. After the work, the welds were covered with cold galvanizing and painted to match the rest of the tower paint. This AM tower is nicely built as it has 18-inch fiberglass insulators at the top of each guy line. If the top insulator had been porcelain, then a shorted insulator could cause problems with the tower impedance. |
The stories go on and on.
Stop in again sometime. I'll leave the soldering iron on for you.
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page last edited 08/29/2009